Precision Meets Performance
While seamless technology offers knitted comfort, Cut & Sewn remains the gold standard for structural support, complex color blocking, and precise fit engineering.
At Comfrt, our Cut & Sewn department is powered by veteran technicians and state-of-the-art automated machinery. From heavy-duty compression leggings to intricate sports bras, every seam is flat, durable, and positioned for optimal movement.
The Cut & Sewn Advantage
Discover why leading activewear brands choose cut & sewn manufacturing for their premium lines.
Structural Support
Ideal for compression wear, underwire bras, and high-impact sports apparel requiring firm support zones.
Color Blocking
Unlimited design possibilities with multi-color panels, contrast stitching, and creative patterns.
Precise Fit
Computer-controlled cutting ensures consistent sizing and perfect seam alignment every time.
Versatility
Works with all fabric types including woven, knit, denim, and technical performance materials.
The 12-Step Process
Every piece undergoes 12 precise steps to ensure flawless quality.
Fabric Preparation
Weaving, dyeing, and setting yarns to spec.
Knitting
One-step circular knitting with functional zones.
Dyeing
Coloring tubular blanks to exact specifications.
Fabric Inspection
Checking for defects and quality standards.
Fabric Milling
Releasing tension to prevent shrinkage.
Cutting
Precision pattern cutting with 0.2mm tolerance.
Sewing
Assembling into 3D garments with flat seams.
Printing Logo
Brand and size label application.
Full Pressing
Steam shaping and texture refinement.
Quality Control
Dimensions and defect checking.
Packaging
Folding, bagging, and size tagging.
Crating
Export carton loading for shipment.
World-Class Equipment
We invest in the latest automated machinery to deliver precision and quality at scale.
Automated Cutting
Computer-controlled cutting with 0.2mm tolerance for perfect pattern accuracy.
Precision
Industrial Sewing
High-speed flatlock and overlock machines for durable, comfortable seams.
High Speed
Dyeing & Finishing
Eco-friendly dyeing with reduced water and energy consumption.
Eco-FriendlyOptimized Fabrics
Materials specifically curated for cut & sewn process and performance apparel.
What We Manufacture
Explore our diverse range of cut & sewn products crafted for performance and style.
Trusted by Brands Worldwide
"Comfrt's cut & sewn production exceeded our expectations. The precision in their cutting and sewing created the most comfortable activewear we've ever produced."
"Their color blocking expertise is unmatched. They brought our most complex design visions to life with perfect seam alignment and vibrant colors."
"From concept to 50,000 units in 60 days. Comfrt's efficiency and quality consistency made our product launch a massive success."
Common Questions
Everything you need to know about our cut & sewn manufacturing process, capabilities, and ordering.
Still have questions?
Our team is ready to help with any inquiries about your project.
Chat on WhatsAppWhat is the minimum order quantity?
Our MOQ for cut & sewn products is typically 500-800 pieces per color per style. For development samples, we accept smaller quantities. Contact us to discuss your specific requirements.
What is the typical production lead time?
Standard production takes 45-60 days from sample approval to shipment. Rush orders can be accommodated with additional fees. We also offer sea and air freight options for delivery.
Can you match specific colors and fabrics?
Yes, we can match Pantone colors and source specific fabric compositions. Our lab dip service ensures color accuracy before bulk production begins.
Do you provide design and development support?
Absolutely. Our in-house design team can help translate your concepts into production-ready designs, including tech packs, pattern making, and sample development.
What certifications do you hold?
We hold OEKO-TEX, ISO 9001:2015, and GRS certifications. Our facilities undergo regular social compliance audits including BSCI and Sedex.